Shell Boilers – Solid fuel Fired Boilers & Bio Mass

COMBLOC

COMBLOC – The latest offering from Thermax

COMBLOC---The-latest-offering-from-Thermax

So far, the two major options for a solid fuel-fired steam boiler were the Integrated Furnace Boiler and the conventional Hybrid Boiler. This meant that the choice boiled down to the reduced site work and better response to load of the Integrated Furnace Boiler vs the promise of higher efficiency and fuel flexibility of the conventional Hybrid Boiler.

What remained unexplored was the ideal solution the best of both these designs packed into one boiler. But not anymore. Because Combloc, the newest offering from the Thermax stable, is an amalgam of the best of these two designs and represents the future of packaged, multi-fuel fired steam boilers.

This robust product is a highly compact, efficient, plug and play packaged boiler, designed to meet your steam requirements today and tomorrow.

Unique design features

  • Compact, skid-mounted modular construction
  • Flexibility of fuels – Biomass and fossil fuels
  • Quick start-up and better response to load fluctuations
  • Multi-pass hybrid construction with high combustion volume – most efficient among the various designs
  • Minimum refractory compared to other boilers
  • Easy ash removal and better accessibility for maintenance with quick access time to furnace due to minimum refractory and larger combustion area.

Operating Range

  • Capacities: 1.5 to 8 TPH
  • Pressure: 10.54 and 17.5 kg/cm2
  • Firing fuels: Wood/Wood Chips, paddy husk, groundnut shells, coffee husk, Bagasse, biogas and many other agro-waste
  • Combustor – Stationery Grate, Bubbling Bed, Chain Grate, Horizontal Reciprocating Grate.

THERMEON

Thermeon

Sourcing a high reliability, high performance, small capacity (up to 1.5 tph) multi-fuel fired steam boiler at an affordable cost for their process heating use has long been a dream for most micro, small and medium enterprises.

Current choices available in the market are either low-cost boilers that compromise on performance, safety and reliability, or reliable, safe and high-performance boilers that require much higher investments.

It is to address this long felt customer need, that Thermax presents THERMEON – the multi-fuel fired steam boiler.

THERMEON multi solid fuel fired steam boiler – ideal for a multitude of industry applications.

Food Processing

  • Steaming process in cashew nut manufacturing
  • In jaggery preparation for sugar juice concentration
  • Milk pasteurization
  • Steam heating for sweet preparation using milk products
  • Mango pulp processing
  • Steam heating process in noodles and pasta manufacturing
  • Steam for syrup heating in confectionery/ candy manufacturing
  • Fruit juice beverage manufacturing
  • Instant quick food – fish processing
  • Masala / spice manufacturing

The best of safety, reliability, operational ease – all at an affordable cost

Thermeon 2Safety

  • Steam generation and feed water with automatic controls thus reducing dependence on manual operation
  • Balance draft system with forced draft and induced draft fan ensures no back firing and complete combustion
  • Designed as per Indian Boiler Regulations
  • Stringent standards adopted for quality checks and testing, as per Indian Boiler Regulations

Reliability

  • Superior components checked against stringent quality norms as per ISO 9001 certification e.g. feed water pump with SS internals
  • Robust triplex grate bar in combustor for high reliability
  • High usable heat to process – 97% steam dryness
  • Manufactured with state-of-the-art quality standards to ensure long-lasting operation

Easy to operate

  • Large access ports for fuel charging and ash removal designed to reduce operator fatigue
  • Compact design results in very small footprint and saves on installation space
  • Low height of boiler allows easy access to all parts and controls

Affordable

  • Suitable for coal, wood, biomass briquettes
  • Ideal replacement for oil fired boiler – saves on fuel and power costs
  • Boiler supplied as a package along with assembled components, pre-insulated, and with a good sense of aesthetics
  • Minimal site work for installation
  • Thermax operations are backed by a large network of

POWERPAC

powerpac single drum boilerNext generation water tube boiler

Continuing the legacy of product innovation Thermax is now introducing next generation water tube boiler Powerpac-SD.

The need of hour from customers is to have a packaged high efficiency boiler with cogeneration, multi fuel flexibility, minimum site work, with automated system. Keeping all this in mind Thermax has introduced “Powerpac -water tube boiler” – a modular, compact packaged single drum boiler with capacity from 6 to 20 TPH .It can be used with multiple fuels like rice husk, coal and other biomass. Preassembled at factory it ensures high quality fabrication and minimum site work. Powerpac assures higher uptime against conventional hybrid boilers.

  • Type of Combustion 
    Fluidized Bed combustion / Bubbling bed combustion/ Reciprocating grate.
  • Fuels Fired
    100% low dust, Coal/ 100% Biomass
    Moisture in coal up to 30%.
  • Overall Capacity
    6,8,10,12,14,16,18 TPH
  • Saturated Boiler
    Operating Pressure 10.54 Kg/cm2g / 16 Kg/cm2g
    SVLOP 11.25 Kg/cm2g / 17.5 Kg/cm2g
  • Superheated Boiler
    Option -1 45 Kg /cm2g / 45Powerpac 30 Deg C
    Option -2 35 Kg/cm2g / 380 Deg C
    Option -3 67 Kg /cm2g / 450 Deg C

Powerpac – SD Parts discription

  1. Drum : Reservoir of water/ steam at the top end of the water tubes
  2. Risers and
  3. Down comers : To circulate water and steam
  4. through membrane panel assembly
  5. Convection bank : Specially designed coil type convection bank; for easy maintenance and cleaning
  6. In-bed heat exchanger : Specially designed tube banks to maintain bed temperature
  7. Combustor : To facilitate the burning of fuel
  8. Superheater(primary): Specially designed tube heat exchanger to raise the temperature of steam from saturated to desired
  9. Membrane panel : It provides the enclosed area for combustion & gaining heat from combustion of fuel by
  10. Superheater(secondary): Specially designed tube heat exchanger to raise the temperature of steam from saturated to desired