Engineering Design Services

Full engineering thermal/process, mechanical, pressure part and structural design packages for all listed areas of products and expertise
Engineers Flow Diagrams (EFD’s) and process Flow Diagrams (PFD’s) for listed areas of products and expertise
Process and Instrumentation (P&I) diagrams for boilers and associated mechanical plant
Equipment specifications, materials selection and technical documentation for enquiry and purchasing
Specification and rating of ancillary equipment (pumps, fans, drives, burners, water treatment plant, storage tanks, dust handling equipment,
conveyors, etc)
General arrangement and plant layout drawings for all specialist plant items, vessels, fired heaters, ducting, structural steelwork, etc.
Access platforms, catladder and stairway detail drawings
Specialist plant items detail fabrication drawings
Erection methodologies with detail drawings

Consulting Services

Technical audits of mechanical plants and steam/condensate management, heat recovery & other piping systems
Performance testing procedures and test result assessments for all areas or expertise
Plant trouble shooting and failure investigative reports
Plant problem investigation and rectification proposals
Feasibility studies and conceptual design for green field and retrofit projects
Plant upgrading or pressure part life extension planning
Retrofit and revamp solutions (fuel conversions; waste heat utilisation; pre-heaters)
Waste fuels combustion proposals
Waste heat recovery and energy conversion plant proposals

Management and co-ordination of the engineering disciplines for small to medium sized projects
Client interface and interpretation of all technical or design matters
Control of resources, man-hours and engineering scope changes
Enquiry and order preparation, commercial and contractual compliance
Planning, activity measurement, expediting and forecasting
Budget correlation with progress reporting
Implementing of energy conservation plans on a turnkey ‘risk sharing’ basis

Steam and Energy Usage Audit for energy and cost optimisation
Optimising of operational costs through new or innovative energy efficient plants and solutions that offer attractive and therefor quick paybacks
Energy efficiency services cover the following areas:
Steam generation
Steam utilities and condensate recovery
Refrigeration
Electricity
Thermic Fluids

Oil fired, gas fired, stoker and FBC plant

New and reconditioned steam boilers for a variety of fuels including biomass and waste fuels
Steam piping & accessories
Steam Injectors
Biomass furnaces
Power generation plants
Draught plants & pollution control
Thermal oil heaters
Food processing equipment
Material handling systems
Hot water systems, piping & accessories
Heat exchangers

Pipe stress analysis in accordance with ASME/MS/EN design codes
Specialising in high temperature and/or high pressure power piping
Piping system arrangement isometric drawings, detail isometric and support detail drawings
Insulation and refractory lining specification and detail drawings
Verification of pressure component and piping designs by a registered professional engineer in terms with the requirements of SANS 347
Boiler package sizing and supply
Boiler supply and installation
Steam reticulation – Design and installation
Process heat surveys and troubleshooting
A complete range of boiler spares, burners, steam traps and valves
Boiler tube installation and cleaning tools
Direct steam injection systems
Co-generation and tri-generation plant solutions from feasibility study and financial proposals to

supply ,

installation and commissioning
Thermic fluid systems
Fuel conversions